17 Nov, 2025

Fire Ratings of Aluminium Composite Panels: What Developers Must Know in 2025

Introduction

The fire rating of aluminium composite panels is now one of the most important criteria for architects, contractors, and developers. After several global façade-related fire incidents, regulations in the UK and EU have tightened dramatically. Selecting the correct ACP core is no longer optional — it is a compliance requirement.

This guide explains EN 13501-1 fire classes, ACP core types, and what construction professionals must know in 2025.

What Determines the Fire Rating of Aluminium Composite Panels?

1. The Core Material

  • PE (Polyethylene) core is highly flammable and not allowed for high-rise façades.
  • FR (Fire-Retardant) core contains mineral fillers that reduce flammability.
  • A2 core uses more than 90% mineral content and offers the highest fire performance available in ACP.

2. Coating Type

  • Coatings such as PVDF, FEVE, and PE mainly affect durability, not fire behaviour.

3. Manufacturing Quality

  • Poor bonding between aluminium skins and the core can accelerate flame spread.

Understanding EN 13501-1 Fire Classification

EN 13501-1 is the European standard used to classify the fire behaviour of aluminium composite panels.

Euroclass Levels Explained

  • A1: Non-combustible (ACP cannot reach this due to their core).
  • A2: Very limited combustibility and suitable for high-risk applications.
  • B: Very limited contribution to fire, acceptable for many mid-rise buildings.
  • C, D, E, F: Increasingly higher fire contribution, including PE core ACP.

Smoke and Droplet Classes (s and d)

  • s1 means low smoke production.
  • d0 means no flaming droplets.
  • For façades, A2-s1,d0 or B-s1,d0 are the expected ratings depending on local regulations.

PE vs FR vs A2: Which ACP Core Should You Choose?

PE Core ACP

  • Suitable only for interior decoration, signage, exhibitions, and non-structural applications.
  • Not allowed for façades in regulated markets.

FR Core ACP

  • Contains mineral fillers and offers improved fire behaviour.
  • Commonly reaches B-s1,d0 classification.
  • Accepted for many low-rise or mid-rise façade projects.

A2 Core ACP

  • Required for high-rise buildings in the UK and many EU countries.
  • Offers very limited combustibility.
  • Preferred for hospitals, schools, public buildings, and high-occupancy structures.

Regulatory Requirements in 2025

  • The UK requires A2-s1,d0 for façades above 18 metres and many public buildings.
  • Many EU countries follow similar policies, prioritising A2 cores for high-rise structures.
  • Developers increasingly choose A2 voluntarily to reduce long-term risk and avoid compliance issues.

How to Verify the Fire Rating of Aluminium Composite Panels

  • Request the official EN 13501-1 classification report.
  • Review the fire test report (such as the Single Burning Item test).
  • Check the Declaration of Performance (DoP) for CE-marked ACP.
  • Ensure the documents are authentic, recent, and traceable to the specific product.

Conclusion

The fire rating of aluminium composite panels is a central factor in modern building safety standards. As regulations evolve, A2 and high-quality FR core panels have become the preferred choices for responsible developers. Understanding EN 13501-1 classifications and verifying compliance documents ensures safer façades, smoother inspections, and long-term protection of property and people.

Explore our full range of SmartACP – Aluminium Composite Panels, designed for architects and modern projects.

Authored by Smartcon Int’l. Trade & Marketing Ltd. on 17.11.2025. All rights reserved.

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